What Comes in a 16 Inch Ape Hanger Cable Kit? (Complete Breakdown)

Upgrading to 16-inch ape hangers completely transforms the look and feel of your bike. But one of the biggest questions riders ask before buying is:

What exactly comes in a 16 inch ape hanger cable kit?

If you’re installing taller handlebars, your stock cables and brake lines will not be long enough. A complete 16” ape hanger cable kit ensures everything fits properly, operates smoothly, and remains safe. What Comes in a 16 Inch Ape Hanger Cable Kit?

In this guide, we’ll break down every component, explain what each part does, and help you understand what to look for when buying a kit — especially for models from Harley-Davidson. What Comes in a 16 Inch Ape Hanger Cable Kit? Burly Handlebar Cable Line Kit Black Harley 16″ Ape Bagger Bars 2017-18 FLHX FLH

What Comes in a 16 Inch Ape Hanger Cable Kit?

When switching to 16” ape hangers, you are increasing handlebar height significantly. That change requires:

• Longer throttle cables
• Longer clutch cable
• Longer brake line
• Extended wiring

Without proper extensions, you risk:

• Tight throttle response
• Brake line stress
• Electrical failure
• Dangerous riding conditions

That’s why buying a complete kit is critical. What Comes in a 16 Inch Ape Hanger Cable Kit?

Complete Breakdown: What’s Inside a 16 Inch Ape Hanger Cable Kit?

What Comes in a 16 Inch Ape Hanger Cable Kit? Here’s what a full, high-quality kit typically includes:

1. Extended Throttle Cables

These connect your throttle grip to the carburetor or throttle body.

What You Get:

• Pull cable
• Return cable (for dual-cable systems)
• Correct length for 16” rise

Why It Matters:

Throttle cables must have smooth movement and proper tension. If too tight, your throttle may not snap back properly — which is dangerous.

Look for:

• Stainless steel inner cable
• Smooth protective housing
• Proper lubrication

2. Extended Clutch Cable

Your clutch cable must also match the new handlebar height.

What You Get:

• Pre-measured longer clutch cable
• Correct end fittings

Why It Matters:

Improper clutch cable length can cause:

• Hard shifting
• Clutch slipping
• Premature wear

A properly sized cable ensures smooth engagement.

3. Extended Front Brake Line

This is one of the most critical parts of the kit.

What You Get:

• Longer brake line
• Banjo bolts (sometimes included)
• Crush washers

Why It Matters:

A short brake line under tension can fail. A quality kit includes a DOT-approved extended brake hose.

Premium kits often feature:

• Stainless braided lines
• Black vinyl-coated lines
• Chrome fittings

If your bike has ABS, make sure the kit is ABS-compatible.

4. Wiring Extensions

Modern bikes require electrical extensions for:

• Switch housings
• Turn signals
• Controls

What You Get:

• Plug-and-play wire extensions (on newer models)
  OR
• Color-coded wire extensions for soldering

Why It Matters:

Short wiring harnesses can pull tight when turning the bars. This may cause electrical shorts or blown fuses.

Plug-and-play wiring kits are easier for beginners. What Comes in a 16 Inch Ape Hanger Cable Kit?Burly Handlebar Cable Line Kit Black Harley 16″ Ape Bagger Bars 2017-18 FLHX FLH

5. Hardware and Small Components

Depending on the manufacturer, your kit may also include:

• Cable ties
• Brake line clamps
• Grommets
• Detailed instructions

Not all kits include instructions — always check before purchasing. What Comes in a 16 Inch Ape Hanger Cable Kit?

What’s NOT Always Included

Some budget kits may NOT include:

• Handlebars
• Risers
• Grips
• Control housings
• Brake fluid

Make sure you read the product description carefully before buying.

Model-Specific Variations

The contents of a 16 inch ape hanger cable kit may vary depending on your bike model:

• Touring models
• Dyna models
• Sportster models
• Softail models

Even within the same brand, cable routing and ABS systems can differ. Always confirm:

• Year
• Model
• ABS or non-ABS
• Throttle type (cable vs throttle-by-wire) What Comes in a 16 Inch Ape Hanger Cable Kit?

Pre-Assembled vs Custom Cable Kits

Pre-Assembled Kits

✔ Designed for specific models
✔ Easier installation
✔ Reduced guesswork

Best for most riders.

Custom-Length Kits

✔ Ideal for unique builds
✔ Needed for extreme riser setups
✔ More precise fitment

Best for experienced builders. What Comes in a 16 Inch Ape Hanger Cable Kit?

How to Choose a Quality 16 Inch Ape Hanger Cable Kit

When shopping, look for:

• Stainless steel braided brake lines
• Smooth throttle cable operation
• DOT-approved brake components
• Model-specific fitment
• Good customer reviews

Avoid ultra-cheap kits with thin cables or poor weld quality.

Average Price Range

While pricing varies, expect:

• Budget kits: Lower quality materials
• Mid-range kits: Good durability and fitment
• Premium kits: High-end finishes, braided lines, plug-and-play wiring

For safety components like brake lines, quality matters more than saving a few dollars.

Why Buying a Complete Kit Is Better Than Individual Parts

You could buy cables separately — but here’s why a complete kit is better:

• All components are matched in length
• Consistent finish (black, chrome, stainless)
• Usually more cost-effective
• Less risk of ordering wrong sizes

For a clean install, matching components make a big difference. What Comes in a 16 Inch Ape Hanger Cable Kit? harleydavidson.com

Frequently Asked Questions

What comes in a 16-inch ape hanger cable kit?

A typical kit may include extended clutch cables, throttle or idle cables, and sometimes an extended front brake line and related fittings. The exact contents vary by motorcycle and manufacturer.

Do I need an extended clutch cable for 16-inch ape hangers?

Many Harley installations require an extended clutch cable when moving from stock handlebars to 16-inch ape hangers, but the required length depends on the original setup, risers, controls, and routing.

Do 16-inch ape hangers require extended brake lines?

Many installations require a longer front brake line because the master cylinder is positioned higher. The correct length and fitting configuration depend on the motorcycle and handlebar setup.

Does an ape hanger cable kit include wiring?

Usually not. Electrical wiring extensions are generally separate unless the product specifically states that wiring is included.

Can I use a 14-inch cable kit on 16-inch ape hangers?

You should not assume that a cable kit designed for a different handlebar height will provide the correct length. Verify the manufacturer’s fitment and cable-length specifications for your exact setup.

Are custom cable kits better than pre-assembled kits?

Neither is automatically better. Pre-assembled kits are convenient for standard applications, while custom kits can be a better choice for motorcycles with unusual dimensions or extensive modifications.

Can I install a 16-inch ape hanger cable kit myself?

Experienced motorcycle owners may be able to handle the installation, but brake-system work requires particular care. If you’re unfamiliar with hydraulic brake systems or control-cable routing, professional installation or inspection is recommended.