What Comes in a 16 Inch Ape Hanger Cable Kit? (Complete Breakdown)
Upgrading to 16-inch ape hangers completely transforms the look and feel of your bike. But one of the biggest questions riders ask before buying is:
What exactly comes in a 16 inch ape hanger cable kit?
If you’re installing taller handlebars, your stock cables and brake lines will not be long enough. A complete 16” ape hanger cable kit ensures everything fits properly, operates smoothly, and remains safe.
In this guide, we’ll break down every component, explain what each part does, and help you understand what to look for when buying a kit — especially for models from Harley-Davidson. Burly Handlebar Cable Line Kit Black Harley 16″ Ape Bagger Bars 2017-18 FLHX FLH
Why You Need a Cable Kit for 16 Inch Ape Hangers
When switching to 16” ape hangers, you are increasing handlebar height significantly. That change requires:
- Longer throttle cables
- Longer clutch cable
- Longer brake line
- Extended wiring
Without proper extensions, you risk:
- Tight throttle response
- Brake line stress
- Electrical failure
- Dangerous riding conditions
That’s why buying a complete kit is critical.
Complete Breakdown: What’s Inside a 16 Inch Ape Hanger Cable Kit?
Here’s what a full, high-quality kit typically includes:
1. Extended Throttle Cables
These connect your throttle grip to the carburetor or throttle body.
What You Get:
- Pull cable
- Return cable (for dual-cable systems)
- Correct length for 16” rise
Why It Matters:
Throttle cables must have smooth movement and proper tension. If too tight, your throttle may not snap back properly — which is dangerous.
Look for:
- Stainless steel inner cable
- Smooth protective housing
- Proper lubrication
2. Extended Clutch Cable
Your clutch cable must also match the new handlebar height.
What You Get:
- Pre-measured longer clutch cable
- Correct end fittings
Why It Matters:
Improper clutch cable length can cause:
- Hard shifting
- Clutch slipping
- Premature wear
A properly sized cable ensures smooth engagement.
3. Extended Front Brake Line
This is one of the most critical parts of the kit.
What You Get:
- Longer brake line
- Banjo bolts (sometimes included)
- Crush washers
Why It Matters:
A short brake line under tension can fail. A quality kit includes a DOT-approved extended brake hose.
Premium kits often feature:
- Stainless braided lines
- Black vinyl-coated lines
- Chrome fittings
If your bike has ABS, make sure the kit is ABS-compatible.
4. Wiring Extensions
Modern bikes require electrical extensions for:
- Switch housings
- Turn signals
- Controls
What You Get:
- Plug-and-play wire extensions (on newer models)
OR - Color-coded wire extensions for soldering
Why It Matters:
Short wiring harnesses can pull tight when turning the bars. This may cause electrical shorts or blown fuses.
Plug-and-play wiring kits are easier for beginners. Burly Handlebar Cable Line Kit Black Harley 16″ Ape Bagger Bars 2017-18 FLHX FLH
5. Hardware and Small Components
Depending on the manufacturer, your kit may also include:
- Cable ties
- Brake line clamps
- Grommets
- Detailed instructions
Not all kits include instructions — always check before purchasing.
What’s NOT Always Included
Some budget kits may NOT include:
- Handlebars
- Risers
- Grips
- Control housings
- Brake fluid
Make sure you read the product description carefully before buying.
Model-Specific Variations
The contents of a 16 inch ape hanger cable kit may vary depending on your bike model:
- Touring models
- Dyna models
- Sportster models
- Softail models
Even within the same brand, cable routing and ABS systems can differ. Always confirm:
- Year
- Model
- ABS or non-ABS
- Throttle type (cable vs throttle-by-wire)
Pre-Assembled vs Custom Cable Kits
Pre-Assembled Kits
✔ Designed for specific models
✔ Easier installation
✔ Reduced guesswork
Best for most riders.
Custom-Length Kits
✔ Ideal for unique builds
✔ Needed for extreme riser setups
✔ More precise fitment
Best for experienced builders.
How to Choose a Quality 16 Inch Ape Hanger Cable Kit
When shopping, look for:
- Stainless steel braided brake lines
- Smooth throttle cable operation
- DOT-approved brake components
- Model-specific fitment
- Good customer reviews
Avoid ultra-cheap kits with thin cables or poor weld quality.
Average Price Range
While pricing varies, expect:
- Budget kits: Lower quality materials
- Mid-range kits: Good durability and fitment
- Premium kits: High-end finishes, braided lines, plug-and-play wiring
For safety components like brake lines, quality matters more than saving a few dollars.
Why Buying a Complete Kit Is Better Than Individual Parts
You could buy cables separately — but here’s why a complete kit is better:
- All components are matched in length
- Consistent finish (black, chrome, stainless)
- Usually more cost-effective
- Less risk of ordering wrong sizes
For a clean install, matching components make a big difference. harleydavidson.com